Cold Roll Forming equipment

M194 Guardrail Forming Machine Line

Description:

PRESS MACHINE

1) PRESS (FOR END WND)

ROUND CORNER CUTTING MOULD

PRESS CAPACITY .............................. 45 TONS

SLIDE JOURNEY...............................90MM

JOURNEY DEGREES.............................45TIMES/MIN.

HEIGHT OF THE NOULD FILLED..................220MM

TWO POST DISTANCE...........................340MM

MOULD MATERIAL..............................CR12MOV.

MOULD MACHINING WAY........................ WIRE CUTTING

TABLE SPECIFICATIONS........................700*460MM

MOTOR POWER.................................5,5KW

TOTAL WEIGHT................................3.5TONS

END WING MOULD

PRESS METHOD................................HYDRAULIC PRESS

HYDRAULIC PRESS CAPACITY....................315TONS

SLIDE JOURNEY...............................90MM

JOURNEY DEGREES.............................20TIMES/MIN.

HEIGHT OF THE NOULD FILLED..................500-900MM

PRESSURE....................................3150Kn

TABLE SPECIFICATIONS........................1600*1100MM

MOTOR POWER.................................22KW

MOULD MATERIAL..............................CR12MOV.

MOULD MACHINING WAY.........................CNC

TOTAL WEIGHT................................5.5TONS

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Applications:

Expressway guardrail

Barrier rails

Guardrail beams

Specifications:

 YL27-315 hydraulic press machine

I. Main parameters.

II.  Working environment

1. Temperature: 0°C - 40°C
2. Humidity: relative humidity is lower than 90%
3. Voltage: 3 phase, 380V (-15%, +15%), 50Hz

III.  Applications

Drawing, bending, flanging, press blanking processes for metal materials. Straightening, press fitting and press forming processes for power.

IV.  Features.

1. Computer optimized design, the design of structure has fully absorbed the advantage of similar products.
2. 3-beam, 4-column structure. Upper beam, ram and lower beam are connected by 4 columns and fixed by nuts to compose a closed frame. Worktable and hydraulic cushion are both welded plate structure, retreated by tempering to eliminate force after welding. The accuracy is adjusted by adjustment nuts and locking nuts on the top of upper beam. Ram moves rely on the 4 columns. Lubrication system is available.
3. The cushion plate fixed on the worktable is made of 35# casting steel. There are T slots on the ram and cushion plate for installing moulds. T slots are made according to national standard or customized.
4. Main cylinder which is fixed on the upper beam hole adopts piston cylinder and connected with ram. Hydraulic cushion cylinder adopts piston cylinder and fixed on the worktable connected with hydraulic cushion.
5. The hydraulic cushion is installed inside the worktable and moves along 6 guide-ways to perform knockout and pressing. Lubrication system is available.
6. Cartridge valve integral unit equipped for hydraulic control system, reliable, durable and less hydraulic shock, with shorter connection pipeline and fewer releases points.
7. Independent electrical control, reliable, audio-visual and convenient for maintenance.
8. Centralized button control system, with adjustment, manual and semi-automatic operation modes at operator’s choice.
9. The working pressure, pressing speed, idle speed and stroke of slow pressing speed can be adjusted.
10. Safety fence and ladder are equipped on the upper beam to assure safety when maintenance.

V.  Basic configuration.

1. Sealing parts for cylinder: (including knock out cylinder and buffering cylinder) Main sealing ring adopts new style YX sealing ring which has the features of low friction and bears high pressure. The material is imported from Japan.

Sealing rings for pipes: Imported from Taiwan.

2. Hydraulic system: Rexroth brand, Germany
3. Oil pump: Rexroth
4. Motor: ABB brand
5. PLC from Mitsubishi, and Schneider AC contactor
6. Cylinder: Din C45  
7. 4 Columns: Chrome-plate processed surface, the slide block uses the wear-resisting link structure to joint the four columns, to reduce the attrition.
8. Hydraulic cooling system: made in Italy
9. Photoelectric safety protector
10. Automatic lubrication system
11. Four column material: Din C45
12. Hydraulic valves and pump: Rexroth

VI. Quality standard.

Standards executed during design and manufacture process.

JB3818-1999              “Hydraulic machine technical requirements”

GB/T5226.1-2002 “General technical requirement for industry mechanical electric appliance”

GB9166-88              “Four column hydraulic press     Precision”

JB3915-85               “Safety technical requirement for hydraulic machine”

JB9967-1999      “Metal-forming machine limit noise, hydraulic machine limit noise”

ZBJ62025-89            “Welding technical requirement for metal-forming machine”

VII. Approval standard.

According to national standard GB9166-88 “Four column hydraulic press Precision”.

VIII. Other introduction

1. One year warranty, service for the whole life-span.
2. Supplier in charge of assisting regulation and training manipulators.
3. Custom made according to specific requirements.
4. Operation and maintenance manual in English

Competitive Advantage:

Good quality and reasonable price