S Type PLC Control Srubber calendering machine / 4 roll calender machine

1. Introduction of Product

2. Quick Detail:

This calender is mainly used for one-face and double-face once continuous coating of cord, canvas and other woven material, sheeting rubber stock, calendering thin rubber sheet of inner liner and airtight layer of meridian tyre.

3. Description:

1. Main motor(Motor brand:Hengli, China famous brand)

   Number of motor                                  4 sets

   Motor power                                       1# and 2# roll 90KW;3# and 4# roll 110KW

2. Roll(Four pcs peripheral drilled roll, install with ZWZ China famous bearings)

   Diameter of roll                                                  Φ610mm

   Working width of roll                                          1730mm

   Construction of roll                                             Peripheral drilled roll

   Arrangement type                                               Reverse S type

3. Friction ratio of roll                                             0.5-1 optionally

4. Linear speed of roll                                             3-30m/min

5. Temperature control

Max temperature at roll surface                           120° C±1° C

Heating media                                                     through over-hot water

Range of temperature                             40~120° C

6. Nip adjustment device

Nip Adjusting speed                                            3.65/1.22 mm/min

Range of adjusting nip                                         0-10mm digital display

7. Axial crossing device of roll

Roll linear speed                                                  6-60mm/min

Max. crown effect                                                0.3mm

Max displacement of the crossing device           +/-25mm (digital display)

8. Feeding device

Feeding speed                                                     10~44m/min

Swing speed                                                       2~10 time/min

9. Stock guide

Moving distance of stock guide                      300-1700mm

Moving type                                       Motorized

10. Oil lubrication system

It includes of calender lubrication system and reducer lubrication system.

11. Hydraulic system - Pumps valves should be Bosch rexroth make , international standard.

Max. pressure of oil pump                                    17.5 Mpa

Main hydraulic components                         Rexroth

12. Rubber sheet take-up device

      Diameter of take-up roller                        250mm

4. Applications:

The four-roll calender to be mainly used for single-face and double-face coating of carcass and canvas and continuous production of rubber sheet.

Thickness of sheet                                                     0.3 – 6 mm is preferable

Max width of product                                                1600mm.

5. Specifications:

6. Competitive Advantage:
a. Roll is made of chilled cast iron alloy, finishing machined surface, hard and wearable; with drilled holes on roll circumferential edge, adopting overheat water to heat, getting good heating effect.

b. Roll bearings are tail-made double row radial rolling bearing, bearing body made of cast iron, having good shock absorption performance and enough strength.

c. Equipped with perfect accessories: axis cross unit, preloading device, warp beaming unit, air bubble puncturing unit, upper and lower swing feeding unit, position limiting and emergency stop.

d. Thickness-measuring device is product either from America NDC or Italy ES. Tension sensor (or force-measuring bearing) is product from Switzerland FMS.

e. Automatic cutting device is of mechanically synchronous and silencing cutting product, with safe and reliable operation.

f. Wind-up is double-station centering winder, including two separate winding setups and one working-station overturn mechanism, the whole winder has features of simple operation and low labour intensity.

g. Drive sysytem adopts digital speed regulating device as driver, entire machine adopts PC as controller and providing Fieldbus control technology.

h. The speed reducer is equipped with the hard surface gear, layered box body, concentrated driving and separate lubricating sysytem for supplying forced lubrication of gear.

7. Service:
 
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
 
8. Option
This sysytem is  composed of four-rollers calender, multiple-roller lead device and auxiliary cooling machine
 
 
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the buyer’s factory:
   (1) The mechanical Parts: 12 months
   (2) The electrical Parts: 6 months
5. Installations and Commissioning
   (1) Up to date commissioning has been made before shipment
   (2) Overseas Commissioning and charges one or two technicians will be sent to the buyer to guide the 
   installation and commissioning of the equipment if the customer requests.
  Customers pay the charge of our technicians.
   (1) Round-trip Airplane Ticket
   (2) Charges of transportation, accommodation and communication
   (3) The allowance for the technicians is USD 80 per day for one person.
   (4) An interpreter is needed.
6. Spare parts:
   Spare parts for one year are needed for the customers, and we suggest that customers should buy the      spare parts. (Fittings list will be provided.)
7. English manual, Figuration drawing, and footing drawings are provided.